China’s Largest Coke Oven Gas and Methanol Production Project

After 21 months of hard work and hard work, recently, Shanxi Tianji Luan Chemical Co., Ltd. produce 300,000 tons of methanol project of coke oven gas well qualified refined methanol production. This is my first set put into operation the annual output of 300,000 tons of coke oven gas methanol project, marking the recycling of coke oven gas in China’s technology, scale and intensive degree, embarked on a new level. Annual output of 300,000 tons of coke oven gas methanol project of Shanxi Tianji Coal Chemical Investment Co., Ltd. to implement the scientific concept of development, implementation of the ‘fat of simultaneously circulating efficiency’ development strategy, an important measure.

Government of Shanxi Province as the project was a landmark industrial restructuring eight key projects is one of the leading recycling economy in Changzhi City project, Lucheng coke oven gas re-use hubs. Completion of the project, to promote and accelerate the pace of China’s coal chemical industry, new energy bases in Shanxi and Tianji Coal Chemical Group to promote restructuring and development, improve local environmental quality, has very important practical significance. Coke oven gas and methanol project is an energy saving project can turn waste into wealth, saving primary energy, to some extent solved the Lucheng regional coking enterprises prospects of coke oven gas, coke oven gas mitigation of pollution on the local environment and motivate the development of related industries in line with the development direction of industrial restructuring in Shanxi Province.

In the project design scale recycling of coke oven gas 400 million cubic meters, designed tons of methanol and comprehensive energy consumption 43.7GJ. Production of refined products 300,000 tons of methanol (consistent with GB338-2004 standard), 11,000 tons benzene, ammonium sulfate, 10,000 tons, 8,000 tons of liquid argon, as well as part of the sulfur, fusel oil by-products. This project uses the ash melting gasification and carbon accumulation, conversion of methane, heat exchange, PSA removal, low temperature methanol synthesis and the number of such membrane separation and other advanced energy technologies, including gasification and carbon ash melting polyethylene, methane heat exchange Isothermal conversion and low pressure methanol synthesis technology has three patents of domestic intellectual property.

Production of methanol product line (GB338-2004) standard, good quality, high efficiency and low cost. The project has a good environmental benefit, social and economic benefits. Shanxi Tianji Luan Chemical Co., Ltd. on December 15, 2006, was established by the Tianji Coal Chemical Industry Group Co., Ltd. and Shanxi Luan Environmental Energy Development Co., Ltd. and other shareholders of a joint venture formed by Tianji Coal Chemical Industry Group Share Limited holding new coal chemical industry.

Annual output of 300,000 tons of methanol project, in August 16, 2007 officially started construction. Construction, in the kind attention of city leaders in Shanxi Province, the strong support of shareholders and the board under the correct leadership, the establishment of the Project Construction Headquarters, unite and lead Quanti builders to ‘implement the scientific development concept and building a circular economy Park’ mission, firmly grasp the preparation stage, the civil engineering phase, installation phase, feed the key node test phase, to overcome the country tightened money supply, factory heavy task scheduling difficulties, the international financial crisis caused by the heavy impact of the external environment difficult to take strong measures to introduce ‘4 3’ of the project management approach, that is: during the construction phase, careful implementation of the grasp safety, ensuring quality, degree of three indicators for assessment; will meet regularly to build headquarters scheduling, project supervision regular meeting the project will be three thematic coordination meetings; organized civil engineering Hundred Days Campaign, the installation of the Hundred Days Campaign, Battle of Three Hundred Days Battle of chemical test; in the test phase, a small test program organization unit, set up the production of synthetic theater, empty points transformed the theater, three gas compression theater theater, a strong impetus to the progress of construction and commissioning, to ensure the smooth completion of the project put into production, made a short duration, high quality, excellent safety gratifying results. During construction, the builders and vigorously carry forward the ‘self-improvement, practical innovation’ spirit of enterprise, strictly in accordance with the ‘concentrate and strengthen the organization, make overall progress’ requirements of engineering construction guidelines, and unite to overcome difficulties, tenacious struggle, emerged a lot of heroic deeds of the advanced model, focused on the staff show ‘solidarity and cooperation, not afraid of difficulties, the courage to sacrifice, and daring to win’ mental outlook, as the project safety, quality, time to lay a solid foundation was put into production.

At present, the international financial crisis situation and market difficulties, Shanxi Tianji Luan Chemical Co., Ltd. determination of shareholders in the two-day spinal support and under the leadership of the Group, strengthen confidence, rose to the challenge, seize the opportunity solid work, and take practical action to open a good car, a good start, go all out to do a good job production and management work, with full enthusiasm to plant opened steady, open safe, open a new level, to ensure the security and stability of long-cycle plant run, create more economic benefits.

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