How to Repair Rough and Uneven Concrete Floors
Below are some tips on how to repair rough and uneven concrete floors in your manufacturing facility, in order to operate in an environment that is safe and highly effective during the manufacturing process:
– Thoroughly sweep the floor to get rid of any loose dirt. Wipe any ingrained dirt away using warm water and cleanser that is pH neutral. Rinse with clean water and then leave the surface to totally dry.
– Locate cracks and flakes and take out any concrete shards by using a hammer and chisel to break away the shards. Use a wire brush to take out any fragments from the damaged areas.
– Apply a primer to the damaged area and leave to dry; this will serve to bond the patching material to the concrete.
– Use epoxy mortar to fill in the damaged areas until it is level with the concrete floor. Fill the hole or crack by using a hand trowel or putty knife to level off the resin with the existing floor. Leave overnight to dry.
– Use a leveling bar to check the floor plane; put the bar tight against the floor surface and then pull it over the concrete. Look for high areas or dips in the concrete as you drag the bar along. Use chalk to mark the areas for leveling.
– Use a concrete grinder to grind high spots to the floor level. In small, circular motions, run the grinder over high areas to get the high spots to be even with the rest of the floor.
– Lightly run the grinder all over the floor in rows to get a textured surface. Use a broom to get rid of any residue. By roughening up the surface in this way, it creates a surface for the subsequent floor coating or resurfacer to bond to ensuring a long lasting repair that won’t chip or peel off the floor.
– Use a mixture of self-leveling compound and water; prepare it using an electric drill and a big bucket, ensure that the drill has a paddle-bit attachment. The mixture should have a consistency similar to oatmeal. If planning on coating your floor immediately after repairing the potholes and surface imperfections, make sure that the repair mortar is an epoxy based mortar. If a cementitious mortar is used, allow it to cure at least 28 days before applying a floor coating.
– Pour out the mixture onto the floor to first fill the dips that are marked and then apply a 1/2 in thick layer to the surface of the floor. Use a squeegee to evenly spread the mixture over the floor. Allow to dry for approximately four hours before using your new even floor. Allow 48 hours to pass before allowing your employees to use the floor.
Having even concrete floors in your place of business will lessen the risk of injuries to your employees as well as ensure that the process of manufacturing products will be a great deal more effective and efficient, given that the equipment will function optimally on smooth concrete surfaces.
For additional useful information on concrete floor repair products and resurfacers, check out Concrete Repair Products Inclusive, a web site devoted exclusively to products that patch and repair concrete. Acquire product information, watch live on the job floor repairs and lots more.
For additional useful information on concrete floor repair products and resurfacers, check out http://www.concreterepairproductsinc.com, a web site devoted exclusively to products that patch and repair concrete. Acquire product information, watch live on the job floor repairs and lots more.
Author Bio: For additional useful information on concrete floor repair products and resurfacers, check out Concrete Repair Products Inclusive, a web site devoted exclusively to products that patch and repair concrete. Acquire product information, watch live on the job floor repairs and lots more.
Category: Business
Keywords: concrete floor repair,concrete floor patching,concrete pothole repair,concrete repair products