Tile “downsizing” Enabling Energy Saving and Low Carbon Development
According to statistics, in 2009 the output of ceramic tiles in China, nearly 60 billion square meters, about two-thirds of the world. But China is big but not strong ceramic indisputable fact, especially for resources, high energy consumption on the environment and sustainable development of a very bad influence. How to find a breakthrough in the current situation is already before us to a serious issue.
Large format market at present thickness of ceramic tiles in more than 10, large size tiles are about 10mm, and some even thickness of more than 14 large sized polished! Some enterprises even a selling point to find products, misled consumers better quality thicker tiles. Sustainable development from China’s ceramic industry and national low-carbon economy, macroeconomic policy point of view, “light”, “thin” is where the future direction of development, should be vigorously promoted and the majority of colleagues to promote. In recent years, several ceramic industry leader in innovation in new product research and development continue to break through the traditional mode of thinking, developed a light brick and thin brick, refreshing. However, due to launch these products soon, its application and promotion will take some time.
Tile reduction and thinning is through technological upgrading and use of existing process equipment, in the production process due to the tile to “downsizing.”
The most direct is to make tile thinning, do “thin brick.” Tiles used in the does not affect the function of the premise, the tile thickness reduced to 6 ~ 10mm, thereby reducing the manufacture of ceramic tile in the production of resources, energy consumption, reduce transport costs, while reducing the building’s load, in order to achieve energy efficiency saving, and environmentally friendly. From the feasibility point of view, thin brick production equipment and the use of existing technology can produce, the relative thickness reduction of the physical and chemical properties of thin slabs with the ordinary ceramic tiles is not much difference, you can replace all of the common ceramic tile products, widely used in architectural decoration.
When the tile thickness reduced to only 3 ~ 5mm, the strict sense can not be called called “thin brick”, but should be called “thin.” Although equally reduce the building load, enhancing the role of interior space, effectively, but such products is too thin, in the independent use does not have sufficient impact strength, which currently is limited to inappropriate use of the ground wall use, while the installation of sheet metal construction method also promote the use of the current bottleneck. Another advantage of sheet metal parts can be replaced by glass, wood and other materials used for wall decoration, partitions and ceilings, can greatly expand the application areas of ceramic tile, should be the promotion and development of the industry.
According to the concept of thin slabs the average thickness of the existing ordinary ceramic thinning 20%, through a simple process to adjust its physical and chemical performance can be achieved gb/t4100-2006 standard, full compliance with performance requirements. We briefly considered an account, from traditional ceramic tiles down to 8 to 10, according to the current 6 billion square meters of China’s annual output of computing tiles, ceramic tiles thinning by 20%, then annual savings of 2400 ~ 40 million tons of raw materials, while annual The comprehensive energy consumption can be reduced by about 10.2 billion kg of standard coal, equivalent to an entire generation in the Three Gorges project, economic and social benefits are very impressive!
Tile can be thinned to reduce not only achieved, but also by changing the tile’s internal structures. Not long ago, The People’s Republic of China issued by the Ministry of Industry and Information Notice (Engineering [2009] No. 66), from Ou Shennuo Ceramics Co., Ltd. in charge of drafting the “light ceramic tiles,” the official promulgation of the national industry standard jc/t1095-2009 and in June 1st, 2010 come into force. This message means that the new ceramic tile products – light ceramic tiles with industry standards, the product has a law and officially became a new type of ceramic tile.
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