Schuler Launched a New Generation of Servo-driven Mechanical Press

Shanghai introduced a new generation of servo driven mechanical press. The new blanking and forming presses a wide range of uses. Collection of all the press features programmable servo direct drive technology SDT to ensure that such a wide range of applications. The new press is equipped with a specified die and automation concepts can be designed as multi bit or progressive die presses. Such new press is equipped with high torque motor, neither the flywheel, no clutch and brake, so flexibility is high.

As the drive speed can be adjustable, punching and pressure characteristics of the movement process can be changed, the slide motion characteristics can be accurately applied to different applications. Therefore, we can pinpoint the location of the slider to reduce the processing speed of the drawing process or the continuous work. This not only improved the quality of parts, while reducing the die wear. Program means the freedom to drive the slider can be prepared to match the curve of press automation equipment, frequency an important factor to enhance production. Slider sports programming also means the freedom of the slider can reverse movement (such as the pendulum shear stroke), and thus easy to replace the function of mechanical adjustment slider.

Servo presses full press can also be used as a tryout. When in the regulation of mold, using micro operation hand wheel operation and accurate slide positioning. Slider at any position can be the reverse movement.Flexible automatic blanking and forming presses with good movement by the characteristics of the torque motor drive. This new generation machines also have excellent energy balance: while in the mold and the production of certain circumstances, the maximum instantaneous power than conventional drive systems for mechanical presses, but the servo press is lower than the overall energy consumption of conventional presses, General press during the on off operation when the clutch and brakes require extra energy consumption is one of the reasons.

Metal forming and stamping press shop greeting suppliers new opportunities: to verify the reliability of eccentric Schuler wheel drive combines the most advanced direct drive servo technology SDT, which SDT in an efficient and well known art torque motors . This is a blanking and forming can be applied to operate the new press the flexibility and high production efficiency to meet the needs of the design. Supporting Schuler coil lines, unstacking stacking devices or three axis transfer system, Schuler developed for efficient production of parts in a wide range of fully automated molding system. The new servo press stamping and forming nominal power range from 2.500kN to 30.000kN.Schuler Group press shop for all kinds of sizes and a variety of practical applications system solutions tailored to the press. Servo presses can be used in production of molded parts industry, including automotive and non automotive industry, household appliances, hardware, construction, sanitary, electrical, furniture and packaging industries.

Servo Direct Drive Technology SDT at a Glance:

Motion curve can be individually programmed to achieve a shorter pendulum mode slide stroke, but without the complex and not the economy to adjust stroke.Compared to conventional driven mechanical presses, productivity increased dramatically. Servo presses productivity than conventional mechanical presses up to 60% higher, mold designs.The level of increase is different.Programming on the slide stroke can achieve high efficiency of production (pendulum mode motion).After the entire molding process, such as spot welding or coated such technology can be integrated in the servo press molding process.Efficient energy management system: the energy needed to speed up the trip can actually be recovered by regenerative braking and storage. Stored energy will be renewable for the next acceleration cycle. This fact reduces the energy management usage and the associated current peak load.As the slider speed and motion curve can be individually programmed, flexibility will be higher. Advanced the use of high performance servo motor, and no flywheel directly connected to the eccentric wheel drive makes the programming of different movement Curve can be achieved. Using this technology, motion characteristics of the slider has been optimized to match the mold and automation equipment process parameters. For example, the servo press can meet the processing of high strength steel.Work system requirements.

Pendulum mode: pendulum mode slide stroke can be shortened to achieve a specific schedule can be programmed without the need for additional mechanical stroke adjustment. Servo motor or die according to processing time required to achieve a slider into the reciprocating motion when the back.Stroke adjustment and optimization of: slide stroke free programming to optimize the molding process.Better part quality, longer mold life.Sports Properties and the progressive die and multi site mode of transmission of synchronization.Hand wheel precision tryout mode. Jog slider speed is variable, and slide the opposite direction is also possible. “Speed up” function to quickly open the mold.Movement of the slider at any position is irreversible.Modular press design and pre standard components and equipment installation to ensure the stable operation and quick replacement of spare parts.About Schuler Group.

As in metal forming technology and global market Lingdao who Schuler for the entire metal processing industry, providing Gezhong machine tools, production Xian, Mo Ju, Gong Yi know how and Fu Wu. Most of our major customers include automotive manufacturers and their suppliers, as well as energy, electricity and home appliances companies in the industry. Schuler is also in Mint technology market leader. Schuler is headquartered in Germany, the company more than 20 countries around the world with offices in the number of employees is 5,000. In addition to the numerous branches around the world Schuler, Schuler Group in April 2007 acquisition of German company Weingarten and receives all of its branches around the world.

In China, Schuler company in Shanghai, Beijing, Dalian, Tianjin and Jinan, and branches. Schuler China for the China market from Germany Schuler Group, all products and services. Our core competencies include engineering design, equipment manufacturing, mechanical presses, hydraulic presses and coil lines, and sales, including pre installed and field installation. Engineering and equipment manufacturing and production standards meet German safety standards compliance Schuler. Regularly in Shanghai and Germany on the training of staff to ensure the highest products and services Schuler craftsmanship. Also available are: the high level of engineering and technical experts to provide the wide range of services in the field. These are guaranteed to customers in China Schuler strong productivity and high productivity.

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