A high sheer mixer is a machine that has the ability to disperse or transport an ingredient into a main ingredient. This can be looked at in phases of matter as well. This mixer has the power to take a liquid, solid, or gas and mix it into another phase, such as a liquid, to form a solution. The product it makes would otherwise be immiscible.

This machine consists of parts known as rotors and stators that are used to mix the solutions. These parts can be found either in a tank or in a pipe on the machine. As the solution passes through these devises it creates what is known as sheer.

Sheer is created when one fluid travels at a higher velocity to an adjacent area. The rotors in the machine are used to allow this process to occur. The process is created when the fluid travels faster at the tips of the rotor than at the center of the rotor. The stator is located close to the rotor to create a high shear zone for the fluids.

This type of mixer can be used to form suspensions, emulsions, lysols, and even granular materials. Solutions that are made from this devise have limitless possibilities and are used in industries such as cosmetics, adhesive, plastics, and food pharmaceuticals.

These high sheer mixers are used at industrial sites to produce mixtures of ingredients that do not naturally mix. An emulsion occurs when a multiple liquids are mixed, a suspension occurs after solid and liquid are combined, and a lysol forms in the case of the combination of a gas and liquid.

There are four types of high sheer mixers that are capable to achieving the scope of work they are designed for.

One type of high sheer mixer is the inline mixers. This type of machine includes an inlet housing unit and an outlet housing unit. The rotor is then driven through a seal and the agents to be mixed are pushed through in a continuous stream. These types of mixers are good because they offer an easier environment to work in. They are easier to handle and can be used to mix powders with liquids.

Another variety of this apparatus is the batch mixer. This variation has the material fed from a bag at the top of the tank. The rotor is located at the bottom of the tank and can perform the job twice as fast as the inline machine. These machines are usually big and take up a lot of space.

Granulators are yet another form of this type of apparatus. Usage of this only occurs when the solid form is only needed. Adding a fluid bed dryer to an inline or batch will do the trick.

A final variation to the mixers is the ultra inline mixer. If the product requires a higher and more than one sheering through the rotors this is the machine you need. With uses ranging from medicines used in the pharmaceutical industry to the bleaching of paper, these machines are needed for us to continue our everyday life.

Author Bio: With over 40 years of serving customers worldwide, Quadro Ytron offers the latest in inline mixer and homogenizer technology to provide business with the most efficient processing solutions possible.

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